Exceptionally Engineered projects for Various Clients
Automation Upgrade
Engineering, design, programming and installation of New Allen-Bradley Control Logix PLC, remote I/O cabinets, integration of 3rd party devices, and cybersecurity integration
O3 Migration Project
Engineering and design to replace 26 existing PLC/DCS with new Allen Bradley ControlLogix systems. Fibre optic installation and design, control system layout, physical installation, specified and designed two new centralized RIE buildings
Rail Car/RDYU Ancillary Support
Hardware specification, fibre optic routing, configuring key network devices, installation and programming of Honeywell DCS, HMI graphics, and I/O integration. Full FAT/SAT testing and full system control through feedstock tank interfaces.
Power Monitoring Network – Pharma Regional Campus
Programmed and installed a communications network to monitor campus substations from a centralized DCS. Allows engineering and operations personnel to stream data and respond to upset events in real time.
Refinery Heater SIS
Triconex Trident Logic Solver, Wonderware HMI, Instrument and valve specs, Vendor drawing review, complete installation package, panel design, commissioning, and start-up.
HRSG Modifications
Instrumentation and controls upgrade included new scanners and igniters
Sulfur Plant Capacity Expansion
New Combustor, Oxygen Injection, Upgraded Controls, Modified Safety Systems, Modified Foundation, New Platform
Turbine Replacement
Replaced 2500 HP Steam Turbine with High Efficiency API 612 Model. Modified Baseplate, New Coupling and Guard, Modified Inlet, Exhaust and Auxiliary Piping
Coke Baghouse Controls
Complete instrumentation and system engineering package included redundant Modicon PLCs and CITECT HMI
Coker Wet Gas Compressor SIS
New Triconex safety shutdown PLC, new Bentley Nevada system, Wonderware HMI, new UPS, 480V feed
Furf and PDA Heater SIS
Replaced existing relay system with triple-redundant Triconex PLCs, field panel design
Ammonia Gas Injection for NOx Reduction
Instrument Specifications, Control Valve Sizing, and Supply
Refinery Gas Turbine
Modicon PLC / Wonderware Programming and Networking
Refinery Heater SIS
Systems Integration of HIMA Logic Solver and Wonderware HMI, panel design, commissioning, and start-up.
Refinery Heater SIS
Emerson DeltaV Logic Solver, LOPA, SRS, SIL calcs, instrument and valve specs, installation package, panel design, new RIE, operating and maintenance procedures, commissioning, and start-up
CO Boiler Safety Instrumented System (SIS)
Triconex triple-redundant PLCs, panel design, field instrument specs and wiring, commissioning, and start-up
New Flare System
Flare, Knockout Pot, Seal Pot, BTU Analyzer, Pipe Rack, Foundation and Guy Wire Hold Downs, Tie-in to Existing Flare Piping, Instrumentation
Wet Gas Scrubber for Refinery FCC
P&ID Development, Instrument Specifications, Control Valve Sizing, Instrument Supply, Vibration Analysis Supply
69 KV Switchyard Upgrades
Replaced Oil Filled breakers with new SF6 breakers, upgraded protective relays from Electromechanical to Digital, replaced Wavetraps with Fiber Optic links, and installed new telemetering to the utility.
Facility Smart Metering Upgrade
Programmed new SEL RTAC and field devices including protective relays and breaker monitoring devices for remote metering on Customer’s DCS.
Switchgear Replacement
Replaced legacy medium voltage switchgear with new Arc Resistant switchgear including modern protective relaying and remote transfer trip capability.
Facility Arc Flash Studies
Perform facility Arc Flash Hazard Analysis using ETAP and SKM software to document 5 year compliance reviews per NFPA 70E. Studies include recommendations to mitigate areas of concern.